With the ratification of SAE J3400 (NACS) and the expanding deployment of Automotive Ethernet networks, cable manufacturers and system integrators face new technical demands. At BURY CABLES, we apply our expertise across power & control cables, shielded instrument cables, and coaxial cables to meet the needs of next-generation vehicles and charging infrastructure.
Next-gen EV charging cables based on the NACS standard must support high-current and high-voltage operations:
Conductor Design: Fine-stranded copper (as found in instrumentation cables) with optimized cross-section ensures efficient conductivity and flexibility.
Insulation & Sheathing: Durable polymers with UL 62 and UL 2251 compliance, similar to materials used in fire resistant cables and EN 50200 cables.
Cooling Options: Liquid-cooled cable types, often deployed in armoured data cables for high-performance applications.
Connector Compatibility: Compact connectors with interlocks and sensors, applicable to both EV and RS485 cable systems.
Automotive Ethernet (e.g., 100BASE-T1, 1000BASE-T1) requires advanced structure and shielding, as seen in our Railway Cables MVB/WTB and Profibus cable designs:
Conductor: Single-pair, 22–26 AWG, echoing configurations found in EN 50288 - 7 cables.
Impedance Control: Maintained at 100 ohms per IEEE 802.3bw.
Shielding: Foil or braided (like in shielded instrument cable) to meet EMC/EMI regulations.
Flexibility: Designed to withstand vibration, much like our DVI composite cables and XP C 32 - 321 French standard cables.
All EV and Ethernet cables must comply with strict industry standards. We engineer our products for conformance with:
ISO 6722 and SAE J1128 for automotive-grade wire.
UL/CSA regulations for electric vehicle safety and fire protection (as in BS 6387 CWZ fire resistant cables and Fire Resistant CAT6).
EMC standards under CISPR 25 and ISO 11452.
As the EV and smart mobility sectors evolve, so must the cable technologies that support them. From standard optical cables to fire resistive fiber optic cables, BURY CABLES continues to innovate with solutions built for performance, compliance, and long-term reliability. We proudly serve industries seeking robust AS/NZS standard cables and application-specific designs.
Explore our full product line and cable technologies at www.burycable.com or reach out to our technical team for personalized solutions.
